A yau,LED titi haske manufacturerTianxiang zai gabatar muku da hanyar samar da fitilar harsashi, bari mu duba.
Hanyar ƙirƙirar
1. Ƙirƙira, danna na'ura, simintin gyare-gyare
Forging: wanda aka fi sani da "ƙarfe".
Injin latsawa: stamping, kadi, extrusion
Stamping: Yi amfani da injin matsi da ƙira masu dacewa don kera tsarin samfurin da ake buƙata. An raba shi zuwa matakai da yawa kamar yankan, ɓata lokaci, kafawa, mikewa, da walƙiya.
Babban kayan aikin samarwa: na'ura mai sausaya, na'ura mai lankwasawa, na'ura mai naushi, latsa na'ura mai aiki da karfin ruwa, da dai sauransu.
Spinning: Yin amfani da extensibility na kayan, kadi inji sanye take da m mold da kuma ma'aikata' goyon bayan fasaha don cimma aiwatar da LED fitilu fitilu. An fi amfani da shi don jujjuya masu nuni da kofunan fitila.
Main samar kayan aiki: zagaye gefen inji, kadi inji, trimming inji, da dai sauransu.
Extrusion: Amfani da extensibility na kayan, ta hanyar extruder da kuma sanye take da wani siffa mold, an guga man a cikin aiwatar da LED titi haske tsayarwa da muke bukata. Ana amfani da wannan tsari sosai wajen kera bayanan martaba na aluminum, bututun ƙarfe, da kayan aikin bututun filastik.
Babban kayan aiki: extruder.
Yin simintin gyare-gyare: simintin yashi, yin simintin gyare-gyare (ɓataccen kakin zuma), mutu simintin Yashi: tsarin yin amfani da yashi don yin rami don zubowa don samun simintin.
Daidaitaccen simintin gyare-gyare: yi amfani da kakin zuma don yin ƙirar da ke daidai da samfurin; yi amfani da fenti akai-akai kuma yayyafa yashi a kan m; sa'an nan kuma narke mold na ciki don samun rami; gasa harsashi kuma zuba kayan ƙarfe da ake buƙata; cire yashi bayan harsashi don samun ingantaccen samfurin da aka gama.
Mutuwar simintin gyare-gyare: hanyar simintin simintin wanda a cikinsa ake allurar ruwan gawa mai narkakkar a cikin dakin matsa lamba don cika ramin gyare-gyaren karfe da sauri, kuma ruwan gami yana da ƙarfi a ƙarƙashin matsin lamba don samar da simintin. Die simintin ya kasu kashi zafi dakin mutu simintin da sanyi dakin mutu simintin gyaran kafa.
Hot chamber mutu simintin: babban mataki na aiki da kai, babban inganci, rashin kyawun juriya na samfurin, ɗan gajeren lokacin sanyaya, ana amfani da simintin simintin allo na zinc.
Cold chamber mutu simintin: Akwai da yawa manual aiki hanyoyin, low yadda ya dace, mai kyau high zafin jiki juriya na samfurin, dogon sanyaya lokaci, kuma ana amfani da aluminum gami mutu simintin gyaran kafa. Kayan aikin samarwa: na'urar simintin simintin mutuwa.
2. sarrafa injina
Tsarin samarwa wanda ake sarrafa sassan samfurin kai tsaye daga kayan.
Babban kayan aikin samarwa sun haɗa da lathes, injin niƙa, injunan hakowa, lathes sarrafa lambobi (NC), cibiyoyin injin (CNC), da sauransu.
3. Gyaran allura
Wannan tsari na samarwa iri ɗaya ne da jefar da simintin gyare-gyare, kawai tsarin ƙirƙira da zafin jiki na sarrafawa sun bambanta. Abubuwan da aka fi amfani dasu sune: ABS, PBT, PC da sauran robobi. Production kayan aiki: allura gyare-gyaren inji.
4. Extrusion
Ana kuma kiransa extrusion molding ko extrusion a cikin sarrafa filastik, da extrusion a cikin sarrafa roba. Yana nufin hanyar sarrafa abin da kayan ke wucewa ta hanyar aiki tsakanin ganga mai extruder da dunƙule, yayin da ake zafi da filastik, kuma ana tura shi gaba ta hanyar dunƙule, kuma a ci gaba da fitar da shi ta hanyar mutuwar kai don yin samfurori daban-daban na giciye ko samfurori da aka gama.
Kayan aiki na samarwa: extruder.
Hanyoyin maganin saman
Fuskar jiyya na samfuran hasken titi na LED sun haɗa da gogewa, feshi da lantarki.
1. gogewa:
Hanyar tsari na siffata saman kayan aikin ta amfani da dabaran niƙa mai tuƙi, dabaran hemp, ko dabaran zane. Ana amfani da shi musamman don goge saman simintin simintin gyare-gyare, stamping, da sassa masu juyi, kuma ana amfani da shi gabaɗaya azaman aikin gaba na lantarki. Hakanan za'a iya amfani da shi azaman tasirin sakamako na kayan (kamar sunflowers).
2. Fesa:
A. Ka'ida/Amfanoni:
Lokacin aiki, bindigar feshi ko farantin fesa da ƙoƙon feshin electrostatic ana haɗa su zuwa na'urar lantarki mara kyau, kuma an haɗa kayan aikin zuwa ingantaccen lantarki da ƙasa. Ƙarƙashin babban ƙarfin wutar lantarki na janareta na lantarki mai ƙarfin lantarki, an kafa filin lantarki tsakanin ƙarshen bindigar fesa (ko farantin feshi, kofin feshi) da kayan aiki. Lokacin da ƙarfin lantarki ya yi girma sosai, an kafa yankin ionization na iska a yankin kusa da ƙarshen bindigar fesa. Yawancin resins da pigments da ke cikin fenti sun ƙunshi manyan mahadi na ƙwayoyin ƙwayoyin cuta, waɗanda galibin dielectrics ne. Ana fesa fenti ne bayan da bututun ya shafa, sannan ana cajin tarkacen fenti saboda tuntuɓar su a lokacin da suke wucewa ta cikin allurar rigar bindigar ko gefen farantin feshin ko feshin kofi. Ƙarƙashin aikin filin lantarki, waɗannan ɓangarorin fenti da aka caje ba su da kyau suna motsawa zuwa ingantacciyar polarity na farfajiyar aikin kuma ana ajiye su a kan farfajiyar aikin don samar da suturar uniform.
B. Tsari
(1) Surface pretreatment: yafi degreasing da tsatsa kau don tsaftace workpiece surface.
(2) Maganin fim ɗin saman: Maganin fim ɗin phosphate wani nau'in lalata ne wanda ke riƙe da abubuwan lalata a saman ƙarfe kuma yana amfani da hanyar wayo don amfani da samfuran lalata don samar da fim.
(3) bushewa: Cire danshi daga kayan aikin da aka kula.
(4) Fesa. Ƙarƙashin filin lantarki mai ƙarfin ƙarfin ƙarfin lantarki, bindigar feshin foda tana haɗa zuwa sanda mara kyau kuma aikin yana ƙasa (Pole mai kyau) don samar da da'ira. Ana fesa foda daga cikin bindigar fesa tare da taimakon iska mai matsewa kuma ana cajin mara kyau. An fesa a kan workpiece bisa ga ka'idar adawa da jawo juna.
(5) Magance. Bayan spraying, da workpiece aka aika zuwa bushewa dakin a 180-200 ℃ ga dumama don ƙarfafa foda.
(6) Dubawa. Duba shafi na workpiece. Idan akwai wasu lahani kamar bacewar feshi, buguwa, kumfa fil, da sauransu, sai a sake yin aikin a sake fesa su.
C. Aikace-aikace:
A uniformity, glossiness da adhesion na Paint Layer a saman na workpiece fesa ta electrostatic spraying ne mafi alhẽri daga na talakawa manual spraying. A lokaci guda, electrostatic spraying iya fesa talakawa feshi Paint, m da Magnetic blended Paint, perchlorethylene Paint, amino guduro Paint, epoxy guduro Paint, da dai sauransu Abu ne mai sauki don aiki da kuma iya ajiye game da 50% na Paint idan aka kwatanta da general iska spraying.
3. Electrolating:
Yana da tsari na sanya wani bakin ciki Layer na wasu karafa ko alloys a kan wasu karfen saman ta amfani da ka'idar electrolysis. An rage cations na ƙarfe na lantarki a kan saman karfe don samar da sutura. Don ware wasu cations a lokacin plating, ƙarfe mai ɗorewa yana aiki azaman anode kuma an oxidized cikin cations kuma ya shiga cikin maganin electroplating; samfurin karfe da za a yi amfani da shi yana aiki a matsayin cathode don hana tsangwama na zinare na zinariya, da kuma sanya suturar da aka yi da shi da kuma tabbatarwa, ana buƙatar bayani wanda ke dauke da cations na ƙarfe na ƙarfe a matsayin maganin electroplating don kiyaye maida hankali na cations na ƙarfe ba tare da canzawa ba. Manufar electroplating shi ne farantin karfe a kan abin da ake amfani da shi don canza kaddarorin saman ko girman ma'aunin. Electroplating na iya haɓaka juriya na lalata ƙarfe, haɓaka taurin, hana lalacewa, haɓaka haɓaka aiki, lubricity, juriya mai zafi, da kyawun ƙasa. Aluminum surface anodizing: Tsarin sanya aluminum a matsayin anode a cikin wani electrolyte bayani da kuma yin amfani da electrolysis don samar da aluminum oxide a kan saman ta shi ake kira aluminum anodizing.
Abin da ke sama wasu ilimi ne masu dacewa game daLED fitilu fitilu. Idan kuna sha'awar, tuntuɓi Tianxiang zuwakara karantawa.
Lokacin aikawa: Maris 20-2025
